CDMO Services for Lentiviral Vectors - Commercial grade

Lentivirus, a subtype of retrovirus, can integrate the target gene into the host cell genome, and is commonly used as a viral vector for ex vivo cell engineering. With the emergence of cellular therapy industry, the market demands for lentiviral vectors are also increasing with each passing year. Hillgene is specialized in provision of integrated CDMO solutions for cellular therapy products, has established an advanced GMP grade platform for serum-free suspension culturing of lentiviral vectors, and therefore, can provide high-quality CDMO services for lentiviral vectors to clients with various demands.

Services

CDMO Services for Lentiviral Vectors (HiLenti® Platform)
Types Services
Commercial grade 1 GMP Manufacturing of Lentiviral Vectors

● Bioreactor process: 5~50 L disposable bioreactor process (subject to customized changes)

● Production scale: 2~30 L (subject to customized changes)

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*Note: We offer relatively flexible and customized changes to above services, including but not limited to above services.

Advantages

Advantages of using our platform for serum-free suspension culturing of lentiviral vectors:

• Free of animal-derived components throughout the process 

• Linearly scaled up production of lentiviral vectors 

• Using a single container of a 50 L disposable bioreactor 

• Cell bank creation in separate workshops 

• Dispensing final products using a sterile isolator 

• Dedicated lentivirus system for CAR-T cells, with high infection efficiency

• Low production costs and testing costs (no requirements of testing for BSA and residual pancreatic enzymes) 

• Several successful IND submissions to NMPA of lentiviral vectors for CAR-T cells


Manufacturing process



Quality control

Product Test Item Test Method
Harvest Fluid Adventitious virus contamination Method 3302 of ChP 2020
Replication-competent lentiviruses Indicator cell culture method
Drug substance/finished product Appearance Visual inspection
Sterility Method 1101 of ChP 2020
Mycoplasma

Method 3301 of ChP 2020

pH Method 0631 of ChP 2020
  Osmolality Method 0632 of ChP 2020
Target gene structure identification Sequencing
Residual host cell protein ELISA
Physical titer (p24) ELISA
Functional titer Flow cytometry
Endotoxin Method 1143 of ChP 2020
Residual Benzonase ELISA
Residual host cell DNA q-PCR
Residual E1A gene transfer Co-culture method
Residual SV40 gene transfer Co-culture method
*Note: Hillgene established QC methods corresponding to different technology platforms, with QC methods including but not limited to above items. 

Project Timeline



Project Management Plan


Hillgene Project Management Team, consisting of chief scientists, project managers, Project QA and GMP experts, will make efforts to ensure the smooth and sound operation of each and every GMP project.

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